1. Stainless Steel Square Tube Polishing Machine
The square tube polishing machine is suitable for polishing the external surfaces of metal tubes with square and rectangular cross-sections. The machine consists of four parts: the polishing main unit, the feeding device, the discharging device, and the control system. Depending on the polishing range and configuration, square tube polishing machines can be divided into basic models and high-end models. They are further classified by the number of polishing heads, such as 28-head, 32-head, and 36-head polishing machines. After polishing, the surface roughness can reach 500#-700#.
2. Automated Production Process
The production process includes feeding, polishing (with flap wheels, hemp wheels, cloth wheels, and air cloth wheels), applying polishing wax, and discharging. Due to the mature polishing technology of stainless steel polishing machines, they are widely used in the decoration industry. The main advantages are: (1) time-saving and simple process, (2) high quality with a high-gloss finish, (3) low pollution. The machine is easy to operate, produces superior quality, is reasonably priced, and meets the quality standards of both domestic and international markets, enabling the production of high-quality, high-gloss square tubes.
3. Equipment parameters
Product name | 32-head small square tube polishing machine | 32-head Chinese square tube polishing machine | 36-head large square tube polishing machine |
Model/Parameters | MA-32S | MA-32 | MA-36 |
Number of Grinding Heads (pcs) | 32 | 32 | 36 |
Maximum Processing Square Tube (MM) | F10*10-F80*80 | F10*10-F100*100 | F10*10-F100*100 |
Processing Length (MM) | 1500-7000 | 1500-7000 | 1500-7000 |
Spindle Diameter (MM) | 36 | 36 | 36 |
Maximum Wheel Diameter (MM) | 100-350 | 100-400 | 100-400 |
Maximum Wheel Thickness (MM) | 120 | 120 | 120 |
Polishing Wheel Spindle Speed (RPM) | 2800 | 2800 | 2800 |
Guide Wheel Speed (RPM) | 0-200Adjustable | 0-200Adjustable | 0-200Adjustable |
Workpiece Feeding Speed (m/min) | 0-35Adjustable | 0-35Adjustable | 0-35Adjustable |
Grinding Head Motor Power (KW) | 4KW*32 | 5.5KW*12+4KW*20 | 5.5KW*12+4KW*24 |
Gearbox | WPS70Enhanced | WPS70Enhanced | WPS70Enhanced |
Guide Wheel Motor Power (KW) | YCT4.0KW | YCT4.0KW | YCT5.5KW |
Total Power (KW) | 133.5 | 151.5 | 167.5 |
Air Pressure Range | 0.2&metash;0.6MPa | 0.2&metash;0.6MPa | 0.2&metash;0.6MPa |
Wiring | 3*4㎡ | 3*4㎡ | 4KWmotor:3*4㎡ |
5.5KWmotor:3*6㎡ | |||
Machine Base | 10MM steel plate | 10MM steel plate | 10MM steel plate |
Support Plate | 14MM steel plate | 14MM steel plate | 14MM steel plate |
Bearing Plate | 12MM steel plate | 12MM steel plate | 12MM steel plate |
Automatic Feeding Rack | Semi-automatic | Semi-automatic | Semi-automatic |
Discharging Rack | Ordinary automatic blanking | Ordinary automatic blanking | Ordinary automatic blanking |
Operating Procedures
1. Purpose
– Ensure smooth equipment operation, maintain production, and meet product requirements.
– Provide clear operational guidelines for quality and production targets.
2. Scope
– Applicable to the polishing section of welded pipe production.
3. Key Points
– Clean equipment externally during each shift handover and maintain cleaning records.
– Coordinate with the previous shift to ensure normal machine operation, checking power and tool conditions.
4. Startup
– Lubricate parts before starting.
– Check electrical switches and mechanical parts for any abnormalities.
– Run the motor idle for 2-3 minutes each morning.
– Do not wear gloves or clean rotating parts during operation.
– Adjust tools properly without excessive pressure.
– Continuously monitor pipe quality during polishing and stop the machine if issues arise.
– Ensure dust removal equipment functions properly and conserve materials.
5. Shutdown
– Turn off power and clean tools, storing them properly.
– Organize work fixtures and tidy the machine area.
6. Shift Handover and Cleanup
– Clean the workspace and machine before the end of each shift.
– Record production data accurately and communicate with the incoming shift.
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